In the world of high-performance engineering materials, few alloys can match the outstanding balance of strength, toughness, and corrosion resistance offered by Nickel Alloy 716 Round Bar. Designed for the most demanding environments — from aerospace engines to oil and gas equipment and chemical processing plants — this alloy demonstrates exceptional resistance to both mechanical stress and harsh corrosive media.
With its advanced composition and precise metallurgical control, Nickel Alloy 716 is a precipitation-hardenable nickel-chromium-iron alloy developed to provide superior strength, oxidation resistance, and stability at elevated temperatures. Its forged and rolled round bar form provides the mechanical integrity required for critical components that must perform under extreme pressure and thermal cycling.
In this article, we explore why Nickel Alloy 716 Round Bar is considered one of the most reliable materials for high-stress applications, how it achieves its remarkable mechanical and corrosion-resistant performance, and why SASAALLOY is your trusted source for premium-quality Nickel Alloy 716 products.
Introduction to Nickel Alloy 716
Nickel Alloy 716, often regarded as an improved version of Alloy 718, is a nickel-chromium-iron-molybdenum based superalloy that offers a unique combination of high strength, creep resistance, and corrosion stability. It is designed to operate efficiently in high-temperature, high-pressure, and corrosive environments, making it ideal for applications in the aerospace, energy, and chemical sectors.
The alloy derives its strength primarily from precipitation hardening involving gamma prime (γ’) and gamma double prime (γ”) phases, which provide outstanding resistance to deformation even at temperatures up to 700°C (1290°F). Its balanced composition ensures that it resists oxidation, chloride-induced pitting, and stress corrosion cracking, which are common failure modes in aggressive environments.
Chemical Composition of Nickel Alloy 716
| Element | Content (%) | Function | 
|---|---|---|
| Nickel (Ni) | 50.0 – 55.0 | Base metal, provides corrosion and oxidation resistance | 
| Chromium (Cr) | 17.0 – 21.0 | Enhances oxidation and scaling resistance | 
| Iron (Fe) | Balance | Improves structural stability | 
| Molybdenum (Mo) | 2.8 – 3.3 | Increases pitting and crevice corrosion resistance | 
| Niobium (Nb) + Tantalum (Ta) | 4.8 – 5.5 | Strengthens alloy through precipitation hardening | 
| Titanium (Ti) | 0.6 – 1.15 | Aids precipitation strengthening (gamma prime phase) | 
| Aluminum (Al) | 0.2 – 0.8 | Works with titanium to enhance heat resistance | 
| Cobalt (Co) | ≤ 1.0 | Improves high-temperature performance | 
| Carbon (C) | ≤ 0.08 | Controls grain boundary strength | 
| Sulfur (S) | ≤ 0.015 | Kept low to prevent hot cracking | 
This carefully engineered composition allows Nickel Alloy 716 Round Bar to exhibit an excellent combination of high strength, ductility, and resistance to environmental degradation, even in chloride-containing and oxidizing atmospheres.
Exceptional Mechanical Strength
One of the defining features of Nickel Alloy 716 Round Bar is its exceptional mechanical strength across a broad temperature range. Unlike conventional stainless steels or basic nickel alloys, 716 maintains high tensile and yield strength even under prolonged exposure to elevated temperatures.
Mechanical Properties
| Property | Typical Value | 
|---|---|
| Tensile Strength | 1250–1500 MPa | 
| Yield Strength | 900–1100 MPa | 
| Elongation | 12–20% | 
| Hardness | 330–380 HB | 
| Density | 8.19 g/cm³ | 
| Operating Temperature | Up to 700°C (1290°F) | 
Strength Mechanisms
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Precipitation Hardening (Age Hardening) 
 Nickel Alloy 716 achieves high strength through gamma double prime (Ni₃Nb) and gamma prime (Ni₃(Al, Ti)) precipitates. These fine, coherent particles block dislocation movement, allowing the alloy to maintain strength at both ambient and elevated temperatures.
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Solid Solution Strengthening 
 Elements like chromium, molybdenum, and iron dissolve into the nickel matrix, strengthening the alloy without compromising ductility.
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Thermal Stability 
 Even after long-term exposure at high temperatures, the alloy resists grain growth and phase coarsening, retaining mechanical stability and preventing creep deformation.
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Excellent Fatigue Resistance 
 The combination of fine-grain structure and stable precipitates ensures superior fatigue performance, making it ideal for rotating parts like turbine shafts, compressor disks, and fasteners.
Outstanding Corrosion and Oxidation Resistance
While strength is essential, corrosion resistance determines long-term reliability in harsh industrial environments. Nickel Alloy 716 Round Bar is engineered to perform in a wide range of corrosive conditions, including acidic, alkaline, and chloride-rich environments.
Key Corrosion-Resistant Characteristics
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Resistance to Pitting and Crevice Corrosion 
 The presence of chromium and molybdenum in the alloy’s composition enhances resistance to localized corrosion in chloride environments, preventing the formation of pits or cracks that can lead to catastrophic failure.
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Excellent Oxidation Resistance 
 Nickel Alloy 716 maintains its protective oxide layer at elevated temperatures, providing superior resistance to oxidation, scaling, and carburization in air or combustion gas atmospheres.
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Stress Corrosion Cracking (SCC) Resistance 
 The alloy’s nickel-rich matrix prevents stress corrosion cracking even under tensile loads in chloride-containing environments — a significant advantage over many stainless steels.
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Superior Acid Resistance 
 It resists corrosion caused by sulfuric, hydrochloric, and phosphoric acids, making it ideal for use in chemical plants, heat exchangers, and acidic reactors.
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Hydrogen Embrittlement Resistance 
 Nickel Alloy 716 Round Bar exhibits excellent resistance to hydrogen-induced cracking, ensuring reliability in oil and gas production, subsea pipelines, and high-pressure equipment.
Heat Treatment and Hardening
Nickel Alloy 716 Round Bar is heat treated through a series of precipitation hardening processes designed to optimize its strength and microstructure.
Typical Heat Treatment Steps
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Solution Annealing: Heated to 980–1010°C (1800–1850°F) followed by rapid cooling to dissolve precipitates and create a uniform microstructure. 
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Aging Treatment: Reheated to 720–760°C (1325–1400°F) for 8–10 hours and then air cooled to form gamma prime and gamma double prime precipitates that improve mechanical strength. 
This heat treatment results in a uniform, fine-grained structure with excellent mechanical and corrosion resistance properties. The process also enhances creep resistance, allowing components to perform reliably under sustained high-temperature stress.
Applications of Nickel Alloy 716 Round Bar
The unique combination of strength, toughness, and corrosion resistance makes Nickel Alloy 716 Round Bar suitable for the most demanding industries.
1. Aerospace Industry
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Turbine shafts, jet engine components, and compressor discs 
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Fasteners, bolts, and valve stems that require high strength at elevated temperatures 
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Afterburner parts exposed to high oxidation environments 
2. Oil and Gas Industry
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Downhole tools, valves, and completion equipment 
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Subsea connectors and wellhead components resistant to H₂S and CO₂ environments 
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Pressure containment parts that demand superior mechanical and corrosion resistance 
3. Chemical Processing and Power Generation
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Heat exchangers, reactor vessels, and distillation columns 
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Steam turbine blades and nuclear reactor components exposed to aggressive chemicals and steam 
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Corrosive acid-handling systems in petrochemical plants 
4. Marine and Offshore Engineering
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Pumps, shafts, and couplings operating in seawater 
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Offshore riser systems and subsea manifolds requiring long-term durability 
In all these applications, Nickel Alloy 716 Round Bar delivers unmatched reliability under extreme stress, temperature, and corrosive exposure.
Advantages of Nickel Alloy 716 Round Bar
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High Strength at Elevated Temperatures – Retains mechanical integrity up to 700°C. 
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Excellent Corrosion Resistance – Performs well in both oxidizing and reducing environments. 
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Superior Fatigue and Creep Resistance – Ideal for dynamic and high-pressure applications. 
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Excellent Machinability and Weldability – Can be fabricated using standard processes without losing strength. 
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Long Service Life – Reduces maintenance frequency and downtime in harsh operational conditions. 
Why Choose SASAALLOY for Nickel Alloy 716 Round Bar
At SASAALLOY, we specialize in manufacturing and supplying high-quality Nickel Alloy 716 Round Bars that meet the most demanding international standards. Our materials are produced using advanced vacuum induction melting (VIM) and electro-slag remelting (ESR) techniques to ensure superior purity, consistency, and microstructural control.
Each batch undergoes rigorous quality inspections, including chemical analysis, mechanical testing, and non-destructive evaluations to guarantee flawless performance in critical applications.
Whether your project involves aerospace components, subsea systems, or chemical reactors, SASAALLOY provides materials that deliver exceptional strength, corrosion resistance, and reliability under extreme conditions.
By choosing SASAALLOY, you are partnering with a company that understands the complexity of high-performance alloys and provides materials that meet or exceed industry standards for precision, safety, and longevity.
Conclusion
The Nickel Alloy 716 Round Bar exemplifies the perfect fusion of exceptional strength, toughness, and corrosion resistance, making it one of the most advanced materials available for high-stress industrial applications. Its ability to perform under high temperatures, pressure, and corrosive environments makes it a go-to choice for sectors such as aerospace, oil and gas, marine, and chemical processing.
With its precipitation-hardened structure, Nickel Alloy 716 maintains outstanding mechanical properties over long service periods, ensuring both performance and reliability.
At SASAALLOY, we take pride in supplying Nickel Alloy 716 Round Bars that meet the highest standards of quality and precision. Backed by advanced metallurgical technology and strict testing protocols, SASAALLOY ensures that every bar delivers the durability, consistency, and corrosion resistance your application demands.
Post time: Oct-31-2025